Facilities & Solutions

Manufacturing Facilities: MAKE IN INDIA

Our State of the Art Manufacturing Facilities are based at Rajajinagar & Machohalli in Bengaluru, Karnataka, India Spreading over total area of about 15000 m 2 manufacture wide range of LV & MV Instrument Transformers for Indoor & Outdoor applications, Dry Type Control, Power Transformers, Oil filled Distribution Transformers, Line Chokes/Reactors and Special Application Transformers.
Our modern In-House Manufacturing Facilities with Designing & Engineering, Manufacturing and Testing of Transformers ensure Highest Product Quality Standards. Our Manufacturing Techniques ensures efficient and time saving method of manufacturing to meet customer requirement on shorter lead time.

Focusing on workmanship improvement, women empowerment and manufacturing excellent products

The good quality of every KALPA product depends on not only cutting-edge manufacturing tools, but also dedicated workmanship of operators and their knowledge and experience as well as outsourcing parts with same quality standards. The skill improvement, knowledge sharing and training of its staff and suppliers’ staff ensures KALPA to keep growing with a good team by creating quality products and satisfied customers.

Manufacturing Solutions

Kalpa Electrikal got its start in custom designing transformers for unique and challenging applications requiring tight space considerations; applications for round-the-clock, reliable operation in harsh conditions; applications where minimal load losses were absolutely essential.
KALPA met those challenges and has met thousands of challenges since then, to the point where our name is synonymous with providing innovative, cost-efficient solutions for power distribution.

Most efficient and Energy saving transformer for various applications:

Metering & Protection – Switchgears
Utilities, PSU’s, DISCOMS, Electricity Boards
Hydro, Thermal, Solar & Wind
Oil & Gas, Mining, Cement, Steel, Transit
Offices, Commercial Spaces, Data Centers
Marine Duty Applications
Special Application Transformers
Transformer Service Solutions

Testing Facilities

Ensure Reliability and Measuring Accuracy

The testing facilities accord to state-of-the-art in measuring technology and most modern equipment’s like High Voltage & Partial Discharge testing facility, , Universal Testing Machines, Temperature Rise Test Setup, Omicron CT Analyzer, Oil Leak Test, Surface Table, Height Gauge and Bore Gauge. The Kalpa test facilities authorized to certify instrument transformers and Transformers as per ISO Norms

Research and Development

The main goal of our development department is the development of a technically feasible concept that is to find a technical solution and prepare the complete technical documentation. All functional requirements of the product in terms of quality, cost and schedule management must be met as well.

The product origination process includes the following development activities:

Analysis of technical requirements and standards
Preparation of a technically feasible concept
Analysis of possible failures and their effects
3D construction of the products
Numerical evaluations
Internal/external confirmation of the concept
Internal/external approval for the construction of the product

Clearing the manufacture process of the production equipment
Preparing the technical documentation
Verifying the first parts produced
Product and process qualification
Estimation of the customers / Run & Rate / PPAP / approval of the process by the customer

The goal of the product origination process is to provide our customers with final products with the required quality and quantity, ensuring their satisfaction.

Tool Room Facilities

The best knowledge designing and building tooling’s that increases production process efficiency.

Tool room operates in compliance with the ISO standard requirements. Using the latest technologies and software like Unigraphics, CATIA V5R21, Autodesk Inventor Solid Works and Solid Edge for designing by our richly experienced Engineers.Kalpa designers and engineers create robust designs, following a detailed checklist to ensure design for manufacturability.

Similarly, for the production of complicated Moulds we have high-tech CNC Milling machines, CNC Turning Centre and Sparking machines, Presetter Machine to develop and manufacture immaculate molds.

Our skilled engineers and in-house tooling facilities use state of the art making equipment and technology. Our dedication to project management provides our customers with timely project status updates and ensures on-time delivery.